Engines Materials and Processes - Welding

Blue Origin Huntsville, AL
Full Time Mid Level 5+ years

Posted 1 month ago Expired

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About This Role

This role will focus on welding and joining technologies for liquid rocket engine manufacturing. It directly impacts the design and manufacturability of rocket engine hardware, contributing to lower space access costs.

Responsibilities

  • Develop and qualify joining processes for liquid rocket engine applications
  • Work with design, manufacturing and process engineers to design, qualify and implement joining processes
  • Identify and apply mature state-of-the-art processes to manufacturing, and develop process control documentation and quality assurance measures
  • Develop materials test plans for weld joint evaluation and qualification
  • Own process and repair qualification across the development and production lifecycle
  • Identify and implement continuous improvement opportunities for welding processes
  • Support day-to-day manufacturing through equipment troubleshooting, welder certification, tooling/fixturing design, etc.

Requirements

  • 5+ years experience in welding engineering with an emphasis on process development, implementation, and qualification
  • Experience with definition and qualification of joining processes such as Laser Welding, Electron Beam Welding, GTAW, Brazing
  • Experience working with Ni-based alloys, Cu-based alloys, and/or other materials common in aerospace manufacturing
  • Experience developing and applying repair processes to hardware
  • Ability to collect and analyze data and present results in a meaningful format

Qualifications

  • B.S. degree or higher in Welding Engineering, Materials Science and Engineering, Mechanical Engineering, or related field
  • 5+ years’ experience in welding engineering with an emphasis on process development, implementation, and qualification

Nice to Have

  • Demonstrated experience with beam welding technologies (LBW, EBW)
  • In-depth understanding of materials/process relationships
  • Familiarity with a range of manufacturing processes (additive, casting, forging) and their impact on joining techniques
  • Experience with failure and forensic analysis of aerospace or other complex hardware
  • Experience evaluating and interpreting NDT inspection results
  • Experience using automated and mechanized systems (robotic, CNC, etc.) for weld applications
  • Understanding of quality standards and industrial codes

Skills

Laser Welding * Electron Beam Welding * GTAW * Brazing * Ni-based alloys * Cu-based alloys * Beam welding technologies * LBW * EBW * NDT inspection * Robotic systems * CNC *

* Required skills

Benefits

Paid parental leave
Medical benefits
Basic life insurance
Education Support Program
Short-Term Disability
Vision benefits
401(k) with a company match of up to 5%
Up to 14 company-paid holidays
Long-Term Disability
Dental benefits
Supplemental life insurance
Paid Time Off (Up to four (4) weeks per year)

About Blue Origin

Blue Origin envisions millions of people living and working in space for the benefit of Earth, focusing on developing reusable, safe, and low-cost space vehicles and systems.

Manufacturing
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